Rolling Pin Sander

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chris paulick
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Rolling Pin Sander

Post by chris paulick » Fri Apr 29, 2011 11:56 am

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chris paulick
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Re: Rolling Pin Sander

Post by chris paulick » Fri Apr 29, 2011 12:00 pm

Chris

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morgan
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Re: Rolling Pin Sander

Post by morgan » Fri Apr 29, 2011 12:02 pm

Brilliant! I had posted my efforts of turning a rolling pin into a sander last year on a thread that got lost in the great hack, but I never took it the next stage and hooked it up to a drill.

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chris paulick
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Re: Rolling Pin Sander

Post by chris paulick » Fri Apr 29, 2011 12:22 pm

Thanks, Is that a metal body reso in you Avatar?
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morgan
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Re: Rolling Pin Sander

Post by morgan » Fri Apr 29, 2011 4:16 pm

Nope, it's the original mould for a Selmer-Maccaferri.

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charangohabsburg
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Re: Rolling Pin Sander

Post by charangohabsburg » Fri Apr 29, 2011 9:35 pm

Hi Chris, thanks for posting those videos here too. I remember having seen them earlier but never made it to turn such a wooden drum till now.

I see there are some slots routed in the aluminium plates. How did you machine the aluminium parts? Can one use tools for woodworking, including the router (-bits)?.
Well, you said that you first made the "turning machine" out of MDF. But your aluminium machine looks really slick! :D :cl

Amazing how the router spins the drum! It seems that you need that flywheel to make it work (?)
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chris paulick
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Re: Rolling Pin Sander

Post by chris paulick » Fri Apr 29, 2011 10:37 pm

I cut the slot with the tablesaw and a carbide toothed blade. Aluminum and brass will cut pretty nice with carbide blades. I'd wear a face shield and take it slower then wood. Use caution for sure. They make blades especially for non ferris metals as well as steel also. The more teeth the better. I wouldn't try a router for something over sheetmetal. You need a mill for that and a good vise or well clamped. I have a mini mill from Harbor Freight that usually gets me by for my small projects. You will also have to deburr the cut edges or they will cut like a knife. I have a deburr tool but mostly just take it to the belt sander where I usually round the corners and make sure it doesn't have any sharp corners burrs . I once worked in a production machine shop where they said if you wouldn't run you tongue over it then it wasn't debrurred good enough. I always try and remove any sharp corners or edges even on wood jigs. I figure it's more then likely going to be around guitars and I don't want a sharp or pointed corner to accidently scratch or ding a instrument.
I left the wheel off on the last batch as I can just spin the rod to get things going. I use an aluminun plate called jig plate when I can for the jigs. It is very flat and machines well.
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Kim
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Re: Rolling Pin Sander

Post by Kim » Sat Apr 30, 2011 6:29 am

Thanks for making your tutorials available to us again Chris, seems we lost a few of them along with some other good stuff when the forum was trashed late last year. I am sure that quite a few people find your tips very useful.

Cheers

Kim

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charangohabsburg
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Re: Rolling Pin Sander

Post by charangohabsburg » Sat Apr 30, 2011 7:46 am

Thanks Chris. So for me the router is definitively out for working with aluminium. Maybe I'll set up my old multi use drill press - mill - lathe which sits forgotten in a box somewhere - if I can find bits that will work for aluminium. And of course I'll get some carbide tipped blades for my bandsaw.

I agree with Kim: your videos are priceless, full of good ideas and you explain things extremely well. Very useful.
Last edited by charangohabsburg on Sun May 01, 2011 9:08 pm, edited 1 time in total.
Markus

To be stupid is like to be dead. Oneself will not be aware of it.
It's only the others who suffer.

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chris paulick
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Re: Rolling Pin Sander

Post by chris paulick » Sat Apr 30, 2011 7:58 am

You can get metal bandsaw blades but they usually run at a slower speed then wood. If you have a slow speed on you bandsaw use it and the metal cutting blade. You can have Lenox size it to your machine. I don't know if I would want to use a $100 carbide toothed bandsaw blade for cutting aluminum. A 7 1/4"diablo on the table saw is much cheaper.
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charangohabsburg
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Re: Rolling Pin Sander

Post by charangohabsburg » Sat Apr 30, 2011 9:33 am

Thanks again Chris. I misread your last post. Tablesaw! Image Now I understand better.
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ozwood
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Re: Rolling Pin Sander

Post by ozwood » Thu May 19, 2011 6:50 pm

Thanks Chris,

Mine Just arrived , Had to have a go , I have a Cutaway that was just waiting for the Rolling Pin sanders arival.

As we say DownUnder It's a Bloddy Ball tearer mate.( Translated ) what a brilliant bit of gear , did the whole thing in 5 minutes . best $ 75 I ever spent .

I used to hate sanding the Waist .

Thanks Again ,

Paul.
Paul .

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chris paulick
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Re: Rolling Pin Sander

Post by chris paulick » Thu May 19, 2011 7:35 pm

I'm glad it worked out for you. Yeah, it is pretty agressive but quick. :)
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kiwigeo
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Re: Rolling Pin Sander

Post by kiwigeo » Sun May 22, 2011 1:42 pm

ozwood wrote:
As we say DownUnder It's a Bloddy Ball tearer mate.( Translated ) what a brilliant bit of gear , did the whole thing in 5 minutes . best $ 75 I ever spent .
Alternative translation....if you accidentally dropped this tool down your pants it definitely WOULD be a ball tearer :mrgreen:
Martin

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