After drawing up lots of designs over the last week or two I had settled on an Ankh to fit in with the "Eye of Horus" design that I inlaid on my headstock.
The eye of Horus supposedly represents all of the human senses.

This is an Ankh, you would have seen them before, it is the ancient Egyptian symbol for life.

Something a tad larger than the above image to the external edge represents the size design I was about to cut in the side of my guitar. I say about to cut because I chickened out thinking it may look tacky.
I ended up going with the all too common egg.


I did have things a little more elegant than this being that my hole had been more slender and pointed toward the ends, but upon discovering a little separation in the dyed black maple veneer to the rosewood, (that stuff just does not seem to like titebond, especially when bonding to EIR, anyone else had issues with it?) I had to chase it out by reshaping a bit.
Prior to cutting, the area between the side braces was reinforced with .10 black dyed maple + .20 cheesewood + .10 black dyed maple + .50 tassi blackwood and this sandwich was glued into place using a carefully shaped internal caul which was clamped in place with the sides supported by the external mold.
Here is the inside, probably should have used apposing grain for the blackwood, not only would it conform to shape easier, but it would offer more strength like a ply. But I chose instead to use what was at hand and bent this bit to fit.

The hole was cut with a drill, a coping saw and a dremel with a sanding drum thingy on it. The sanding drum cut very quickly, much faster than you would expect and was quite easy to control. I found around 1/2 to 2/3 speed is plenty as too fast and you burn the wood.
Anyhow, I have seen sound ports much bigger, and a little smaller than this one. Do any of you have a preference toward size? If so, why?
Cheers
Kim