Got plenty already in the department Martin, it'll be educated hot air & have letters after it's name & everything!kiwigeo wrote:You know where to come for plenty of hot air to fill that baby
So onwards & downward with the build!
I've made the pins to locate the bar frames, really simple 6.35 (1/4") Diameter pins with a little undercut at one end for the rubber top hats to locate on, these have a reduced internal diameter at the start which sits in the shaft's notch. And one of the top hats 'installed' Then I drilled through each cross bar & welded the pins in from the bottom I then drilled corresponding clearance holes in the underside of the frame so now the frames 'drop' onto the rubber tips. I couldn't help myself ( ) & decided to cut the bars to sit them on the top. I just mounted a TCT blade in the table saw to cut the 12mm plate up into slightly oversized widths (3 different width bars) & lengths. I will get everything down to the finished sizes in the mill (Jim McCarthy uses standard width bar stock so justs cut his off at the correct lengths). Snapped some photos with them just sitting on the frame so it now looks more like a Vibraphone! The bars were slightly bowed from their time as a plate so I had to spend a bit of time straightening them. Some were worse than others (upto 2mm on some) but being Aluminium, it didn't take too much effort to straighten them! I straightened them using our 'fly' press. I've always wondered why they are called fly presses, the only thing I can think is that with the ball on one end counterbalancing the weight of the handle at the other it spins downwards on it's own! You have to watch out, once you release the handle that it doesn't "fly" round & smack you in the head! Believe me, I know from personal experience that this isn't a fun event!
I've got some handles I'm about to mount onto each frame so that the frames can be lifted off individually & packed away for transport (the customer is a bit of a carpenter & said he'll make some cases to mount them in), the bars will stay on each frame no matter it's orientation by means of cord & hooks (which also act as standoffs to give each bar room to vibrate!) in between each bar, but that stage is quite a bit further down the track so stay tuned.....
I hope people are still finding this interesting & that there aren't too many 'pointless' photo's It's hard thinking at the time of manufacture, just what will be interesting to put in & what won't ! I know some of you were interested but even you would have your limits