Kim: I'm like you an just starting to get my head around guitar finishes. I too only built two or three guitars a year and I'm not set up for spraying. I like the idea of using natural products and I don't mind spending the extra time required to apply a French Polish. This is the first time I have used shellac flakes as previousily I used the pre-mixed hard shellac and applied it with a brush. The finish results where ok but I want to improve my results.
The pore filling was achieved by firstly applying three spit coates (1 lb cut) to the guitar with a brush. This gives you some shellac product on the guitar. To make up my shellac brew I measured out 125ml of water free metholated spirits with 28 gram of shellac flakes in a glass jar with a sealing lid. I let it sit for a day shaking it every now and then until the flakes had completely disolved. That mix will give you an approximate 2 lb cut. For the spit coat just add half metho and half of the 2 lb cut. I brushed these coats on with a fine brush letting the coats dry overnight.
Next I made up a rubber by cutting out a 150mm square of old tee shirt material and then put some 30mm square pieces of surgical gause inside and folded it up tying it off with some wire ties. I then use two syringes, one with metho and the other with the 2 lb cut in it. I used the 4f pumice powder sprinkling it on, loading up the rubber with metho and rubbing in a circular motion till my arm almost fell off

I just approcahed 150mm square areas on the guitar at a time and rubbed in a circular motion till you have a paiste of the pumice, shellac and metho pushing this paiste into the pores. I did two four hour sessions of this to fill the pores. I then sanded back with 400 wet and dry and used a few drops of olive oil. The idea there is to get a light film of olive oil onto the finish which will help when you start the actual French Polising stage.
As you see the guitar in the last two pictures that is the results of one a four hour French Polishing session. To apply this I loaded up the rubber with equal amounts of 2 lb cut shellac, metho and one drop of olive oil on the rubber and rubbed away.
There will need to be many sessions to build up the finish. The guitar even looks good with one session so imagine what it will be like after 6 or 8 4 hour sessions.
I am by no means an expert in French Polish and there are as many different approaches to French Polish as there are French Polisher's.
I will post some pictures in the next few days to show you how it is coming along.
Alan: I will post here how much time I spend on the finish.
Cheers
Alan